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Quick-change system of tube mill

A Quick Change System (0cS) in a welded tube mill is a modular design feature that allows rapid switching betweendiferent tube sizes, profiles, or materials with minimal downtime. Here's a breakdown of its key components, benefits, and implementation:

Quick-change system of tube mill Quick-change system of tube mill

  • 01 Key Components of a Quick Change System
  • Tooling Sets:
    Pre-configured rolls (forming, welding, sizing) for specific tube diameters/thicknesses. Standardized mounting interfaces (e.g., cassette-style roll assemblies).
  • Modular Mill Stands:
    Hydraulic or pneumatic clamping systems for fast roll changes. Quick-release bolts or auto-locking mechanisms.
  • Adjustable Guides & Mandrels:
    Tool-less adjustment for seam alignment and weld bead control.
  • 02 Benefits of QCS in Tube Mills
  • Reduced Changeover Time:
    From hours to minutes (e.g., <15 minutes for diameter changes).
  • Increased Productivity:
    Enables small-batch production without costly downtime.
  • Lower Labor Costs:
    Fewer operators needed for adjustments.
  • Improved Consistency:
    Repeatable precision with preset configurations.

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